We are professional in heavy machinery manufacturing:
1. cement production line
2. active limestone production line
3.crushing plant
4. sand making plant
5.grinding plant
6.ore- dressing plant
7. compound fertilizer production line
Description of Cement Production Plant:
including vibrating feeder, jaw crusher, impact crusher, vertical mill, preheating system, cement rotary kiln, cement ball mill, packing machine and so on.
All the necessary equipment in this line can be provided by our factory. We have cement production line experts to design specific solutions for your reference.
Materials of Cement Production Plant
Limestone crushing: limestone is the main raw material for cement making, but since natural limestone is usually big, we use cement limestone crusher to crush them into small particles.
Bauxite crushing: bauxite is the addictive. For making cement raw materials, bauxite is crushed by cement equipment into powder. Then bauxite particles and limestone particles together are ground into raw powder by raw mill.
Coal crushing: coal powder is used to be processed into cement clinker. Raw coal is crusher by cement plant then ground by cement coal mill.
Gypsum crushing:gypsum powder made by gypsum crusher and gypsum mill is put into cement clinker together with coal powder, and then the cement raw material enters into the cement mill for fine grinding.
Detailed process of Cement Production Plant
1. Crushing and Preblending
In Cement Production Plant, most of the material need to be broken, such as limestone,clay,iron ore and coal,etc Limestone is the largest amount of raw material in cement production, after mining the size of limestone is large, with high hardness, so the limestone crushing plays a more important role in cement plant.
2.Raw material preparation
In Cement Production Plant,producing each 1 ton of Portland Cement need grinding at least 3 tons of materials (including raw materials, fuel, clinker, mixed materials,gypsum).Grinding operation consumes power about 60% of total power in cement plants, raw material grinding takes more than 30%, while coal mill used in cement plant consumes 3%, cement grinding about 40%. So choosing the right grinding mills in cement plant is very important.
3. Raw naterials homogenization
Adopting the technology of homogenization could rationally get the best homo-effect and afford an eligible production to the demand
4. Preheating and precalcing
Preheater and precalcing
Preheater and calciner is key equipment for precalcing production technique.
5.Burning cement clinker in a rotary kiln
The calcination of rotary kiln is a key step of cement production, it makes directly influence on the quality of cement clinker.
6.Cement grinding
Cement grinding is used for grinding cement clinker (and gelling agent, performance tuning materials,etc) to the appropriate size (in fineness, specific surface area,said), optimizing cement grain grading, increasing the hydration area, accelerating the hydration rate to meet the requirements of cement paste setting, hardening.
Our company provides Feeder, crusher, predistributing bin, batching station, vertical mill, kiln feeding for raw material, preheater, rotary kiln, coller, clinker bin, cement mill and so on. these equipment is the main part of the cement production line.
cement production plant machine parameters:
| Specification (Dia×Length) | Rotating speed (r/min) | Feed size (mm) | Capacity (t/h) | Grinding media load (t) | Main motor | Main reducer | Weight(t) |
| Model | Power(kw) | Rotating speed (r.p.m) | Model | Reduction ratio |
| φ2.2×11 | 20.91 | ≤25 | 15~17 | 50 | TR1512-8 | 570 | 740 | Zd80 | 5.6 | 92 |
| φ2.4×8 | 20.91 | ≤25 | 14~18 | 39.5~42 | TRQ1512-8 | 570 | 740 | Zd80-9 | 5 | 76.4 |
| φ2.4×9 | 20.91 | ≤25 | 23~25 Closed circuit | 50 | TR1512-8 | 570 | 740 | Zd80-9 | 5 | 91 |
| φ2.4×10 | 20.91 | ≤25 | 16~22 | 50 | TR1512-8 | 570 | 740 | Zd80-9 | 5 | 111 |
| φ2.4×11 | 21 | ≤25 | Open circuit 19~24
Closed circuit 22~28 | 6265 | YR710-8/1180 | 710 | 740 | JDX630 | 5.6 | 125 |
| φ2.4×12 | 21 | ≤25 | Open circuit18~20
Closed circuit 21~23 | 6365 | YR800-8/1180 | 800 | 740 | MBY710 | 6.3 | 127 |
| φ2.4×13 | 21 | ≤25 | Open circuit21~22
Closed circuit 24~26 | 6668 | YR800-8/1180 | 800 | 740 | MBY710 | 6.3 | 131 |
| φ2.6×10 | 20.6 | ≤25 | 21~24 | 64 | YR800-8/1180 | 800 | 740 | JDX710 | 6.3 | 140 |
| φ2.6×13 | 20.6 | ≤25 | 28~31 | 81 | YR1000-8/1180 | 1000 | 740 | JDX800 | 6.3 | 158 |
| φ3.0×9 | 19.13 | ≤25 | 40~45 | 85 | YR1000-8/1180 | 1000 | 740 | MBY800 | 7.1 | 148 |
| φ3×11 | 18.92 | ≤25 | 44~47 | 95 | YR1250-8/1430 | 1250 | 740 | JDX900 | 7.1 | 177 |
| φ3×12 | 18.92 | ≤25 | 48~52 | 103 | YR1250-8/1430 | 1250 | 740 | JDX900 | 7.1 | 182 |
| φ3×13 | 18.92 | ≤25 | 39~45 | 116max | YR1400-8/1430 | 1400 | 740 | JDX900 | 7.1 | 200.7 |
| φ3.2×11 | 18.3 | ≤25 | 45~48 | 112max | YR1600-8/1430 | 1400 | 740 | JDX900 | 7.15 | 213.6 |
| φ3.2×13 | 18.7 | ≤25 | 50~55 | 133max | YR1600-8/1430 | 1600 | 740 | JDX1000 | 7.15 | 237 |
| φ3.4×11 | 18 | ≤25 | 45~55 | 120max | YR1600-8/1430 | 1600 | 740 | JDX1000 |
| 230 |
| φ3.5×13 | 17 | ≤25 | 60~65 | 156max | YR2000-8/1730 | 2000 | 740 | TS130-A-F1 |
| 257.6 |
| φ3.8×13 | 17 | ≤25 | 65~70 | 185 | YR2500-8/1730 | 2500 | 740 | DMG22/2500 |
| 313 |
| φ4×13 | 16.3 | ≤25 | 78~80 | 191 | YRKK900-80 | 2800 | 745 | JS140-A |
| 348 |
| φ4.2×11 | 15.8 | ≤25 | 100~110 | 182~190 | YR2800-8/17830 | 2800 | 740 | JS140-A-F1D |
| 350 |
| φ4.2×13 | 15.2 | ≤25 | 110~120 | 230 | YRKK1000-8 | 3350 | 740 | MFY355-A |
| 380 |
| φ4.6×14 | 15 | ≤25 | 100~115 | 285 | YR1000-8 | 4200 | 740 | J3160-C |
| 485 |
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